To ensure safety and to prevent further damage, the condition of the forklift must always be checked before the start of the shift. If the forklift is used by more than one driver, inspections and reporting possible deficiencies/defects early is particularly important. Inspection is also useful when the driver is unfamiliar with the machine.
These are general instructions. The manufacturer of your forklift may have different policies or additional instructions regarding the inspection, so always refer to the manufacturer's manual for correct inspection of your model.
Always remember to report any defects, deficiencies or malfunctions immediately to your supervisor or the person who is responsible for maintaining the fleet.
Visual checks
Tyres: Check for wear and cracks
Lights: Check the condition and cleanliness of the lenses
Instrument panel: Check the condition of the instrument panel
Forklift body: Are there any dents or other damage on the forklift body or cabin?
Lifting parts: Inspect the mast, lifting chains, load backrest and any accessories for visible damage
Forks: Check forks for misforming, wear and fractures
Hydraulics: Are there leaks or other external damage to the hoses or lifting cylinders?
Forklift surroundings: Are there any visbile fluid leaks after the forklift has been parked?
Functional checks
LPG forklift: Check the attachment of the LPG cylinder and the tightness of the joint and look for corrosion
Battery: Check the attachment of battery connections (especially for electric trucks) and battery charge level
Forks: Check the fastening of extension forks (if installed)
Accessories: Check that the fork accessories are properly attached and fastened
Tyres: Check air pressure of pneumatic tyres and adequate tightening of the wheel bolts / lugnuts
Cab: Check that the driver's seat secures properly in place and that the seat belt is working
Liquid levels
Hydraulic fluid level
Brake fluid level
Engine oil level
Transmission oil level
Engine coolant level
Battery water level (electric forklifts)
Fuel level
After starting
For internal combustion engine-powered forklifts, listen if engine is running normally and evenly. Is there excessive smoke? Also pay attention to any extra sounds, such as crackles and rattling noises.
Check the operation of the parking brake
Check the operation of the direction switch
Check the functioning of the operating brake
To check the smooth operation of the steering, turn the steering wheel from one extreme position to another
Check all hydraulic functions: Lifting, lowering and tilting of forks
Check the operation of any accessories: Side shifting and fork positioning
Check the operation of all lights, signalling devices and reversing buzzer
Check that all instrument panels are working
Check the operation of the windshield wipers and heater
